Piping Work Design & Fabrication Training

DEVELOP Training Center menyelenggarakan Kelas Piping Work Design & Fabrication Training yang sangat berguna untuk meningkatkan pemahaman peserta terhadap sistem perpipaan industri, mulai dari desain teknis, pemilihan material, standar dan kode, hingga proses fabrikasi dan inspeksi.

Pelatihan ini dirancang agar peserta mampu menerapkan pengetahuan secara praktis dalam proyek dan operasi pabrik sesuai standar industry diantaranya:

• Mengembangkan Sistem Pipa&komponen terkait
• Membuat Piping Study (Equipment Layout, Plant Layout, Piping Layout, Pipe Section)
• Mengurutkan Process Stream Flow dan fungsi Control Loop pada Plant
• Membuat Piping Specification
• Mengatur Instrumentasi Piping System
• Piping Fabrication basics, techniques & QA
• Cutting, Beveling, & Fit-Up Procedures
• Welding Basics: Methods, Positions, & Joint Types
• Welding Inspection & NDT Methods (RT, UT, PT, MT)
• Hydrostatic Testing & Pneumatic Testing

Piping Work Design & Fabrication Training

DEVELOP menerapkan Syllabus Kelas Piping Work Design & Fabrication Training dengan tahap-tahap pembelajaran berkualitas sbb :

SESI PERTAMA : Piping System Fundamentals & Documentation

Skill Focus:

1. Piping System Overview

• Introduction to piping systems in projects and plant operations
• Role and responsibilities of the piping group in engineering and operations

2. Essential Piping Documents

• Process Flow Diagram (PFD) and Piping & Instrumentation Diagram (P&ID)
• Piping Line List, Plot Plans, and Site Layout Plans
• Coordinate Set-Out Plans, Key Plans, and General Arrangement (GA) Drawings
• Equipment Layout Drawings
• Pipe Support Standards and Support Location Plans
• Isometric Drawings, Material Take-Offs (MTOs), and Bill of Materials

3. Piping Materials

• Metallic Materials:
  • Carbon Steel, Alloy Steel, Stainless Steel
  • Copper Alloys, High-Nickel Alloys, Titanium
  • Lined Pipe, Cast Iron, and Malleable Iron
• Non-Metallic Materials:
  • FRP (Fiberglass Reinforced Plastic), PVC, HDPE, ABS

4. Industry Standards and Codes

• Overview of piping codes and standards (ASME, ASTM, API, etc.)

5. Piping Components

• Pipe Fittings:
  • Elbows (90°, 45° – Long/Short Radius, Welded Mitered)
  • Tees (Welded Tee, Stub-In)
  • Reducers, Weld Caps
  • Screwed & Socket Weld Fittings
• Flanges:
  • Flange Ratings & Types (Weld Neck, Slip-On, Threaded, Lap Joint, Reducing, Blind, Orifice)
  • Flange Facings (Flat Face, Raised Face), Ring Type Joint (RTJ)
  • Bolting and Gaskets
• Valves:
  • Gate, Globe, Angle, Check, Ball, Plug, Butterfly
  • Relief and Control Valves

SESI KEDUA : Mechanical Equipment Interface & Equipment Layout

Skill Focus:

1. Mechanical Equipment Related to Piping

• Horizontal & Vertical Vessels (Accumulators, Fractionation Columns)
• Pumps: Centrifugal, Reciprocating, Rotary
• Compressors and Pump Drivers
• Heat Exchangers: Shell & Tube, Double Pipe
• Reboilers, Air Coolers, Cooling Towers
• Heaters and Boilers
• Storage Tanks
• Nozzle Orientation & Arrangement
• Vendor Equipment Drawings and Data Sheets

2. Flow Diagrams & Instrumentation

• Process Flow Diagrams (PFD)
• Mechanical Flow Diagrams (MFD)
• Utility Flow Diagrams (UFD)
• Instrumentation (Gauges, Controllers, Alarms, Indicators, Recorders)
• P&ID Transposition & Symbol Usage
• Piping Code and Specification Classes

3. Equipment Layout & Plot Plans

• Plant Coordinate Systems
• Unit Plot Plans, Site Plans & Battery Limits
• Equipment Location Drawings
• Foundation Location Plans
• Drawing Indexes

4. Piping Arrangement & GA Drawings

• General Arrangement (GA) Drawings: Layouts, Sections & Elevations
• Plot Plans, Equipment & Foundation Layouts
• Vendor Drawings Integration
• Piping Index, Pipeline Lists, and Piping Data Sheets
• Layout Procedures and Best Practices

SESI KETIGA : Pipe Rack, Isometrics, Plant Utilities & Fabrication

Skill Focus:

1. Pipe Rack Design

• Pipe Rack Layout & Spacing
• Pipe Flexibility, Loops, Anchors, Shoes, Guides
• Dummy Supports, Spring Hangers, Hanger Rods, Field Support Techniques

2. Piping Isometrics

• Drafting Standards & Line Thickness Guidelines
• Piping Dimensioning (FOF, Branches, Equipment Centerlines, Vents, Drains)
• Pipe Branching, Spool Sizes & Material Spec Changes
• Process & Hydrotest Vents and Drains
• Weld Spacing and Orifice Tappings
• Isometric BOMs and Vessel Trim Isometrics

3. Plant Utilities Overview

• Cooling Water, Boiler Feed Water, Emergency Water
• Steam & Condensate Systems
• Fuel Oil and Fuel Gas Piping
• Blowdown Lines to KO Drums
• Utility and Instrument Air Systems
• Control Valve Manifolds, Utility Stations, Meter Runs
• Underground Piping Systems & Sewer Networks

4. Piping Fabrication

• Introduction to Fabrication in Industrial Projects
• Roles & Responsibilities in Fabrication Teams
• Applicable Standards (ASME, API, ASTM)
• Material Handling and Application
• Dimensional Control & Tolerance Checks
• Cutting, Beveling, Fit-Up Procedures
• Welding Basics (Methods, Positions, Joint Types)
• Welding Inspection & NDT Methods (RT, UT, PT, MT)
• Hydrostatic & Pneumatic Testing

5. Case Study

Piping Work Design & Fabrication Training

Materi Training dirancang khusus oleh para praktisi Project Engineers sesuai dengan experience dan solid knowledge  mereka dalam menangani project. Anda akan mendapat sharing ilmu langsung dari para praktisi yang berpengalaman bertahun-tahun.

Selama training, instruktur kami akan menggunakan kombinasi teori serta praktek langsung dengan studi kasus telah dipersiapkan yang menyerupai Proyek nyata.

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