Shutdown Turnaround Recommended Practice Workshop

Shutdown/Turnround adalah kegiatan Maintenance perawatan menyeluruh pada unit train produksi/pabrik.Unit produksi yang mengalami shutdown akan berhenti produksi secara total &hampir seluruh alat produksi akan dimatikan.

Hal ini bertujuan agar seluruh alat di dalam unit produksi tersebut dapat dilakukan perawatan total.

DEVELOP Training Center menyelenggarakan Kelas Shutdown Turnaround Recommended Practice Workshop yang akan mengajarkan kepada Anda tentang :

• Aplikasi teknik-teknik perencanaan&kontrol terkait Shutdown Turnaround
• Shutdown Turnaround Best Practice efektif dengan Studi Kasus real plant operation dari praktisi
• Shutdown Turnaround Phases,Materials Management&Resource Management (Manpowers etc)
• After Shutdown Improvement
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Shutdown Turnaround Recommended Practice Workshop

DEVELOP menerapkan Syllabus Shutdown Turnaround Recommended Practice Workshop dengan tahap-tahap pembelajaran berkualitas sbb :

Sesi 1-2

Skill Focus:

• Plant Scheduled Down for Maintenance
• Shutdown Management Elements
• Scope of Work
• Shutdown Turnaround Work Planning
• Shutdown Turnaround Materials
• Shutdown Turnaround Tools& Equipment
• Shutdown Turnaround Economic Decisions
• Scheduling of Shutdown Turnaround Work
• Execution of Shutdown Turnaround Project
• Reporting and Documenting Shutdown Activity
• Identifying The Work In Advance
  • Review The Maintenance Backlog
  • Utility Equipment
  • Steam, Compressed Air, Or Electricity Provided
• Preventive Maintenance Jobs
  • Tests of Motors, Instrument Calibrations
  • Oil Changes
  • Jobs Not Requiring A Shutdown
  • Special Preparation
• Equipment History
  • Difficult Jobs That Needs Shut Down
  • High Temperature Services
  • Shutdown Planner
  • Detailed Inspections Scheduled
• Predictive Maintenance Records
• Predictive Maintenance (PDM) Program
  • Vibration Measurement
  • Oil Analysis
• Preliminary Work
  • Missing Guards, Safety Hazards&Seal Leaks
  • Cleanliness ,Gage Readings&Oil Level Deteriorating Supports
• Case Study Exercise for Shutdown Turnaround Recommended Practice
  • Oil Gas Onshore Offshore Platform
  • Oil Refinery
  • Petrochemical
  • Manufacturing Plant
  • Power Plant

Sesi 3-4

Skill Focus:

• Identify Inspection Opportunities
  • High Temperatures, Chemical Hazards& Radiation
  • Dimensional Information For Future Shutdowns
  • Electrical Wiring Schemes
  • Exposed Gear Teeth In A Gearbox
  • Non-Destructive Thickness Tests On Piping and Vessels
  • Eddy Current Tests
  • Identify Spare Parts Requirements
  • Oil Reservoir Samples
  • Evaluate Sleeve Or Bearing Wear
• Shutdown Turnaround Structured Groups
  • Operators
  • Maintenance Mechanics
  • Problem and Solution
  • Action Documents& Work Orders
  • Reviewing Shutdown Files
  • Identify Start-Up Activity
  • List of Activities
  • Cleanup, Painting, Touch-Up, Insulating, and Start-Up
• General Shutdown Checklist
  • Permits, Insurance Certificates
  • Dust-Noise&Traffic Control
  • Liquid&Solid Waste Handling
  • Damage Structures
  • First Aid
  • Temporary Power,Heat&Light
  • Temporary Storage
  • Temporary Construction Protection
• Collect Identified Work
  • Clean Breaching To Stack
  • Economizer For Piping
  • Pressure Test Economizer
  • Clearance Tag
  • Fuel Oil Pump&Fuel Oil Tank
• Risk Management
  • Risk Identification
  • Risk Quantification
  • Risk Response & Control
• Maintenance Organization Chart
  • Plant Manager, Maintenance Manager
  • Maintenance Engineer
  • Shutdown Coordinator, Engineering Project Coordinator
  • Shutdown Assistant
  • Production Coordinator& Contract Coordinator
  • Instrument Supervisor&Electrical,Supervisor
  • Mechanical Supervisor& Mechanical Contractor
  • Electrical Contractor&Instrument Contractor
• Reporting Structure For Shutdown
  • Maintenance Engineer, Shutdown Coordinator
  • Shutdown Assistant
  • Production Coordinator, Contract Coordinator
  • Engineering Project Coordinator
  • I/E Supervisor, Shift Mechanical Supervisor
  • Mechanical Contractor&Electrical Contractor
• Assigning Responsibility
  • Work&Reponsibility
  • Planner& Project Engineer
  • Process Engineer&Instrument Engineer
  • Maintenance Supervisor
• Case Study Exercise for Shutdown Turnaround Recommended Practice
  • Oil Gas Onshore Offshore Platform
  • Oil Refinery
  • Petrochemical
  • Manufacturing Plant
  • Power Plant

Shutdown Turnaround Recommended Practice Workshop

Materi Training dirancang khusus oleh para praktisi Project Engineers sesuai dengan experience dan solid knowledge  mereka dalam menangani project. Anda akan mendapat sharing ilmu langsung dari para praktisi yang berpengalaman bertahun-tahun.

Selama training, instruktur kami akan menggunakan kombinasi teori serta praktek langsung dengan studi kasus telah dipersiapkan yang menyerupai Proyek nyata.

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