Heat Exchanger Installation, Operation, Maintenance & Control Systems Training

DEVELOP Training Center menyelenggarakan Kelas Heat Exchanger Installation, Operation, Maintenance & Control Systems Training yang sangat berguna untuk meningkatkan skill peserta dalam mengoperasikan, merawat, dan mengoptimalkan kinerja heat exchanger.

Pelatihan berfokus pada Multidisiplin terkait Heat Exchanger diantaranya Proses, mekanikal, elektrikal, dan instrumentasi agar peserta lebih memahami fungsi, pemeliharaan, dan pengoperasian heat exchanger secara menyeluruh sesuai kebutuhan industri, serta mendukung peningkatan kinerja Penukar Panas dan keselamatan kerja di lapangan.

Peserta akan memahami prinsip kerja, jenis-jenis heat exchanger, teknik inspeksi, troubleshooting, serta efisiensi energi, guna mendukung kelangsungan operasi Heat Exhanger secara optimal.

Heat Exchanger Installation, Operation, Maintenance & Control Systems Training

DEVELOP mengimplementasikan Silabus Heat Exchanger Installation, Operation, Maintenance & Control Systems Training, dengan tahap-tahap pembelajaran berkualitas sbb:

Sesi 1

• Heat Exchanger Fundamentals
• Applicable Standards and Codes
  • API 660 (Shell and Tube Heat Exchangers for General Refinery Services)
  • TEMA (Tubular Exchanger Manufacturers Association)
  • GPSA (Gas Processors Suppliers Association) Section 9
• Shell and Tube Exchanger Thermal Design and Construction
• Heat Exchanger Equations
  • General Rules of Rate Process
  • Rate of Heat Transfer and Thermal Resistance
  • Heat Transfer Coefficient
  • Bell Delaware Method
  • B Stream, Leakage C Stream, and Leakage Stream
  • Leakage E Stream
  • Effective Temperature and Heat Capacity Ratio
  • General Rules of Pressure Drop
  • Tube Pressure Drop and Shell Pressure Drop
• Heat Exchanger Components
  • General Basic and Main Components
  • Front End: Tube Sheet, Dirty Tube, and Clean Tube
  • Hazardous Tube Side Fluid
  • High Pressure and Horizontal Thermosyphon Reboiler
  • Minimizing Shell Pressure Drop
  • Condenser Vacuum, Vaporizing, and Kettle Reboiler
  • Maintaining Liquid Level
  • Shell, Rear Head, and Floating Head
• Case Study

Sesi 2

• Heat Exchanger Front End Selection
  • Tube Side Cleaning and Shell Side Cleaning
  • Tube Side Fouling, Tube Bundle, and Cost Considerations
• Heat Exchanger Shell Selection
  • Phase and Pressure Drop
  • Shell Side Volume Flow and Possible Vibration
  • Kettle and Thermosyphon
• Heat Exchanger Rear End Selection
  • Mechanical Cleaning of Shell Side
  • Large Tube Bundle Diameter and Severe Thermal Stress
  • Shell Selection, Shell Side Service, and Condensing Service
  • Multi Tube-Pass, Kettle, and Thermosyphon
  • Small Allowable Pressure Drop
  • Large Volume Flow at Shell Side and Tube Vibration Damage
• Heat Exchanger Tube Installation
  • Standard Outer Diameter
  • Thickness, Length, and Number of Tube Passes
  • Layout and Tube Pitch
  • Baffle Design
  • Increasing Pitch and Baffle Spacing
  • Baffle Cut (Parallel and Perpendicular)
  • Lower Pressure Drop

Sesi 3

• Heat Exchanger Operation Parameter
  • Pressure
  • Temperature
  • Heat Exchangers Operating Procedures
  • Heat Exchangers Common Operating Issues (scaling, fouling, pressure drop)
  • Heat Exchangers Monitoring & Performance Indicators
• Heat Exchanger Maintenance
  • Tube Side Fluid and Cooling Water
  • Corrosive and Deposit Solids
  • Fouling, Low Viscosity, and High Pressure
  • Higher Temperature, Lower Volume, and Higher Overall Heat Transfer Coefficient
  • Heat Exchangers Maintenance Strategies (Preventive, Predictive)
  • Cleaning Methods (Mechanical, Chemical, CIP)
  • Heat Exchangers Inspection Techniques Visual Inspections, Pressure Testing, Leak Identification
  • Troubleshooting Techniques
• Heat Exchangers Energy Efficiency & Optimization Techniques
  • Heat Recovery Strategies
  • Heat Exchangers Failure Case Study & Root Cause Analysis
• Cleaning Methods and Replacement Cycles

Sesi 4

• Electrical Systems & Instrumentation and Control in Heat Exchanger Operation
  • Power Supply for Pumps, Fans, and Control Panels
    • Pumps
    • Fans
    • Control Panels
  • Heat Exchanger Wiring and Circuit Layouts
  • Cable Trays, Junction Boxes, and Termination Points
    • Cable Trays and Routing
    • Junction Boxes
    • Termination Points
  • Electrical Testing and Maintenance
  • Continuity Checks and Insulation Testing
    • Continuity Checks
    • Insulation Resistance Testing
  • Preventive Actions for Motors and Panels
• Heat Exchanger Instrumentation and Control
  • Heat Exchanger Industrial Process Control
    • Variable and Degrees of Freedom
    • Terminology
  • Liquid-to-Liquid Heat Exchanger
    • Instrumentation and Control
    • Three Way Valves
    • Balancing the Three Way Valve
    • Two Two-Way Valves
  • Steam Heater Heat Exchanger
  • Heat Exchanger Control Valve in the Condensate Line
    • Level Controller
    • By-pass Control
  • Cascade Loop on Steam Heater
  • Condenser
    • Reboiler and Vaporizer
  • Case Study

Heat Exchanger Installation, Operation, Maintenance & Control Systems Training

Materi Training dirancang khusus oleh para praktisi Project Engineers sesuai dengan experience dan solid knowledge  mereka dalam menangani project. Anda akan mendapat sharing ilmu langsung dari para praktisi yang berpengalaman bertahun-tahun.

Selama training, instruktur kami akan menggunakan kombinasi teori serta praktek langsung dengan studi kasus telah dipersiapkan yang menyerupai Proyek nyata.

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