Flange Management&Bolt Tightening for Leak Prevention Training

DEVELOP Training Center  menyelenggarakan Kelas Flange Management&Bolt Tightening for Leak Prevention Training yang sangat berguna untuk meningkatkan kompetensi peserta dalam mengelola sambungan flange dan teknik pengencangan baut yang tepat guna mencegah kebocoran.

Materi Training di DEVELOP Training Center dirancang khusus oleh para praktisi designer & engineer sesuai dengan kebutuhan project. Anda akan mendapat sharing ilmu langsung dari para praktisi yang berpengalaman.

Flange Management&Bolt Tightening for Leak Prevention Training

DEVELOP mengimplementasikan Syllabus Flange Management&Bolt Tightening for Leak Prevention Training dengan tahap-tahap pembelajaran berkualitas sbb :

Sesi 1–2

Skill Focus:

• Introduction to Flange Management
• Objectives of proper flange management
• Applicable Standards & Codes
  • Overview of relevant international standards (e.g., ASME, ANSI, API)
• Flange Components & Classification
  • Types of Flanges: Raised Face (RF), Ring Type Joint (RTJ), Lap Joint, etc.
  • Gaskets: Types, functions, and selection criteria
  • Bolting: Specifications for bolts and nuts
  • Flange Faces: Surface finishes and sealing
• Common Flange Issues & Failure Modes
  • Causes of leakage: misalignment, incorrect torque, surface damage
  • Consequences: safety risks, operational downtime, cost implications
• Pre-Assembly Inspection & Preparation
  • Visual inspections and assessment of surface condition
  • Flange face and bolt hole alignment
  • Cleaning procedures and compatibility verification (materials, dimensions)
• Flange Joint Assembly Basics
  • Gasket handling and accurate placement
  • Introduction to bolting patterns and tightening sequences
• Bolting for Leak Prevention
  • Principles of bolted joint design
  • Bolt types and fasteners used in flange connections
  • Importance of preload and its effect on joint integrity
• Bolt Torque and Tightening Techniques
  • Overview of tightening techniques (torque, tensioning, etc.)
  • Bolt installation procedures:
    • Pre-installation checks and preparation
    • Correct tightening sequence and cross-pattern methods
    • Use of lubricants and thread coatings
    • Final tightening for leak prevention
• Case Study

Sesi 3–4

Skill Focus:

• Flange Joint Assembly Procedures
  • Step-by-step guidance on flange installation
  • Proper use and handling of gaskets, bolts, and lubricants
  • Cross-pattern tightening and multi-pass techniques
• Tools & Equipment for Flange Management
  • Use of essential tools: torque wrenches, hydraulic tensioners, flange spreaders
• Leak Prevention
  • Flange make-up and bolt load control
  • Uniform bolt load distribution
  • Flange integrity during operations and scheduled maintenance
• Case Study

Flange Management&Bolt Tightening for Leak Prevention Training

Materi Training dirancang khusus oleh para praktisi Project Engineers sesuai dengan experience dan solid knowledge  mereka dalam menangani project. Anda akan mendapat sharing ilmu langsung dari para praktisi yang berpengalaman bertahun-tahun.

Selama training, instruktur kami akan menggunakan kombinasi teori serta praktek langsung dengan studi kasus telah dipersiapkan yang menyerupai Proyek nyata.

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