Analyzer Craft Maintenance Workshop

Training Descriptions

Analyzer technicians are highly skilled technologists that install, calibrate and maintain some of the most sophisticated instrumentation in the world. Analyzers are used in all types of refining, petrochemical and manufacturing industries, and are valuable for the control of processes and environmental compliance. Most analyzer technicians start out as instrumentation technicians who, because of their aptitude and attitude, have moved to a higher level of technology

This course of instruction prepares individuals for entry-level jobs as an Analyzer technician. Graduates may find suitable employment with in Manufacturing, Chemicals and Refineries, paper and steel plants, power plants and offshore facilities.
Students will learn to troubleshoot and repair common analyzers used in the industry. These analyzers that will form the basis for your training are the back bone of the analytical systems used in the Houston area for Refinery and Chemical plants
This program is excellent for training instrument technicians as well as for the multi-craft training needs of process and manufacturing
This lesson is designed for Participants with an understanding of industrial process control.

Participants should also have a basic understanding of chemistry and physics.
This lesson introduces Participants to the principles of process analysis. The advantages of process analysis for industry are discussed and the scientific principles of the various process analysis methods, such as spectrometry, chromatography, and an electrochemical and physical property analysis are described
seeking to better understand the measurement principles of various process analyzers. Discussed during this class are pH, Conductivity,

Total Organic Analyzers, Gas Chromatographs and Continuous Analyzers (IR, UV, and O2). A comprehensive exam is then administered at the end of the course.

Training Syllabus

• Introductions
o Online Analyzers System Overview
o Analyzer Safety
o Basic Chemistry
o Electrical & Electronics basics
o Tools & Instruments

• Sampling Conditioning System
o Sample Probes & Valves
o Filters & strainers
o Flow Measuring Devices
o Temperature Measuring Devices
o Coolers& Driers
o Vaporizers & LSV
o Sample Fast Loop & recovery
o Tubing & Fittings

• Types of Analyzers
o Conductivity
o Chlorine
o Silica
o TDS & Turbidity
o Infrared
o Sodium
o TOC Dissolved Oxygen
o Oxygen & Combustible
o Moisture (Gas & Liquid)
o BTU & Specific Gravity
o Density & Viscosity
o UV
o NOX
o Gas Chromatograph
o Mass Spectrometer
o Portable Analyzers

• Documentations
o Drawings
o Data Sheets
o SOP’s
o Files System

• Tips & Recommendations
o Daily Routine and Preventive Maintenance

• Training Objectives

• Objectives:

o Describe Principles of Process Analysis and the concept of process analysis
o Distinguish between process and laboratory analysis
o Describe how process analysis aids in conforming to environmental and regulatory policy as well as safety and loss prevention standards
o Understand safe and effective process analyzer use Describe the purpose, operation of sample handling and application of a Process Analyzer system, Quality Monitoring systems and Spectroscopic Analyzer systems,
o Describe the principles of the applied types of Physical Property analyzers
o Identify and explain the different types of QMI applications like Process Quality control
o Understanding to calculate lag time and to maintain the sample systems
o Understanding of the basic tools for Analytical Performance & Quality Assurance
o Understanding to do documentation for analyzer data and history
o Understanding to create maintenance task and routine preventive maintenance procedure
o Describe the principles and maintain of: pH, Conductivity, Chlorine, Silica, TDS & Turbidity, Infrared, Sodium, TOC, Dissolved Oxygen, Oxygen & Combustible, Moisture (Gas & Liquid), BTU &, Specific Gravity, Density & Viscosity, UV, NOx, Gas Chromatograph, Mass, Spectrometer, Portable Analyzers

Participants

This course is intended for all who are regularly involved with Process Analyzer systems like Instrument Technicians and Engineers, Production, Operation and Laboratory staff

LNG Process Analyzer Training Proposal

Workshop Topic.

LNG Process Analyzer
Training Objectives

• Understand safe and effective process analyzer usage
• Describe the purpose, operation of sample handling and application of a Process Analyzer system, Quality Monitoring systems and Spectroscopic Analyzer systems,
• Understand for Basic principles of analyzers, Safety procedures, Installation&Calibrations
• Preventive maintenance, Routine check analyzers, Repair, Commissioning, start up and trouble shooting and maintain of: pH, Conductivity, CO2 Analyzer
• Dissolved Oxygen, Oxygen. Moisture Analyzer, Gas Chromatograph and Sampling system include Troubleshooting.

Training Topic

• Introduction Analyzer System
• Process Analyzer Considerations
• Analyzer Strategies
• pH Meters
• Conductivity Analyzer8888
• CO2 Analyzer
• Sulfur Analyzer
• O2 Trace Analyzer
• Moisture Analyzer
• Gas Chromatograph
• Analyzer Sampling Systems Technique
• Analyzer Sample Calculations
• Compressed Gas Safety Guidelines

Participants

This course is intended for all who are regularly involved with Process Analyzer systems like Instrument Technicians and Engineers, Production, Operation and Laboratory staff

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